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山西臨汾作為山西省重要的能源和工業(yè)基地，鐵礦資源豐富，其中磁鐵礦儲(chǔ)量占比高、品質(zhì)優(yōu)良。為提升資源利用率，當(dāng)?shù)亟ㄔO(shè)了一條高標(biāo)準(zhǔn)、智能化的鐵礦石破碎生產(chǎn)線，采用先進(jìn)工藝和設(shè)備，實(shí)現(xiàn)了好的生產(chǎn)與資源綜合回收。

山西臨汾鐵礦石破碎選礦項(xiàng)目，位于襄汾縣大鄧鄉(xiāng)，該選礦企業(yè)2021年投入生產(chǎn)，加工井下洞采的鐵礦石。采用三段一閉、多段磁選循環(huán)系統(tǒng)，包括給料破碎系統(tǒng)、篩分系統(tǒng)、磁選系統(tǒng)等。破碎篩分選用C6X125顎式破碎機(jī)、HST250單缸液壓圓錐破碎機(jī)、HST315單缸液壓圓錐破碎機(jī)破碎，S5X圓振動(dòng)篩篩分，破碎綜合時(shí)產(chǎn)500噸左右。
項(xiàng)目亮點(diǎn)

    智能化生產(chǎn)
    項(xiàng)目采用全流程自動(dòng)化中控系統(tǒng)，實(shí)現(xiàn)生產(chǎn)線遠(yuǎn)程監(jiān)控與智能調(diào)節(jié)，保障運(yùn)行穩(wěn)定性與效率。
    綠色環(huán)保
    干法生產(chǎn)工藝結(jié)合密閉式廠房設(shè)計(jì)，配備好的除塵設(shè)備，粉塵排放遠(yuǎn)低于國家標(biāo)準(zhǔn)。
    資源循環(huán)利用
    通過創(chuàng)新工藝，將選礦尾礦加工為建筑骨料，實(shí)現(xiàn)廢棄物高值化利用，形成"鐵礦破碎+建材生產(chǎn)"的雙產(chǎn)業(yè)鏈模式。

核心工藝與設(shè)備配置

產(chǎn)能： 500噸/小時(shí)鐵礦石破碎 + 150噸/小時(shí)建筑骨料生產(chǎn)
成品規(guī)格： 鐵礦石≤10mm，建筑骨料符合國家建材標(biāo)準(zhǔn)

工藝流程：

    破碎選礦系統(tǒng)
        粗碎階段： 采用黎明重工 C6X顎式破碎機(jī)，優(yōu)化腔型與無焊接機(jī)架設(shè)計(jì)，處理700mm以下原礦，兼具好的與耐用性。
        中細(xì)碎階段： 配置多臺(tái) HST單缸液壓圓錐破，液壓潤(rùn)滑一體化設(shè)計(jì)，確保成品粒度均勻，能耗降低15%以上。
        磁選分級(jí)： 多段閉路磁選系統(tǒng)分離高品位鐵精粉，資源回收率顯著提升。

    骨料加工系統(tǒng)
    尾礦經(jīng)破碎整形后轉(zhuǎn)化為更好建筑骨料，實(shí)現(xiàn)"零廢料"生產(chǎn)，附加經(jīng)濟(jì)效益顯著。

項(xiàng)目成效

    經(jīng)濟(jì)效益： 雙線協(xié)同生產(chǎn)，年綜合產(chǎn)值提升30%以上。
    環(huán)保效益： 粉塵排放達(dá)標(biāo)，尾礦綜合利用率超95%。
    社會(huì)效益： 為區(qū)域資源深加工提供示范，推動(dòng)循環(huán)經(jīng)濟(jì)模式落地。

技術(shù)優(yōu)勢(shì)

    C6X顎式破碎機(jī)：可拆裝機(jī)架結(jié)構(gòu)、雙楔塊調(diào)整裝置，適應(yīng)高強(qiáng)度作業(yè)，維護(hù)成本降低20%。
    HST單缸圓錐破：智能控制系統(tǒng)實(shí)時(shí)調(diào)節(jié)排料粒度，產(chǎn)品過粉碎率低于8%。
 
 現(xiàn)場(chǎng)情況

爆破后的鐵礦石進(jìn)入原料倉，通過振動(dòng)給料機(jī)均勻輸送給HJ110高能顎破粗碎，破碎后的物料相繼進(jìn)入HPT300C液壓圓錐破和兩臺(tái)HPT300F液壓圓錐破進(jìn)行中細(xì)碎，破碎后的物料最后分別進(jìn)入3臺(tái)YZS2160振動(dòng)篩篩分獲得成品料。
客戶評(píng)價(jià)

這條定制的鐵礦石加工生產(chǎn)線，選用了黎明重工自主研發(fā)的HPT系列液壓圓錐破，粗細(xì)兩種不同的破碎腔型對(duì)物料進(jìn)行不同效果的加工處理。整條線經(jīng)濟(jì)實(shí)用，配置合理，產(chǎn)量大，自動(dòng)化程度高，而且采取了防塵處理，環(huán)保達(dá)標(biāo)，我們非常滿意。

 

Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.

LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.

The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.

LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.

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